If the equipment is disassembled at will, it will often cause outage or repeated wear and tear and disassembly losses. If it is not disassembled, there will be no way to penetrate into the inside of the equipment. This is lead to insufficient detailed inspection results, and many internal hidden problems cannot be found. So, what should we do when faced with the inspection of large industrial equipment?
Table of contents
It is inconvenient to disassemble the large heavy industry equipment by yourself, so conventional diagnostic methods cannot see the specific situation of the internal fault point of the equipment, and the equipment failure has not been thoroughly checked, resulting in equipment failure that has never been eliminated. Faced with this detection problem, it is necessary to use non-destructive diagnostic equipment-industrial endoscope. The images collected by the front-end camera of the industrial endoscope are transmitted to the monitor for display. Without disassembling the equipment, you can observe and judge the inside of the fault point,it greatly improves the identification rate and reliability of large industrial equipment faults, and successfully completes the diagnosis and elimination of equipment faults.
Industrial endoscope inspection is a kind of use of industrial endoscopes to inspect the inner surfaces of large containers, pipelines, production equipment, parts below the water and oil levels, and areas under special environments, especially the interior of non-detachable equipment that cannot be directly observed by the naked eye. Non-destructive visual inspection method for quality control.
It can conduct continuous bending inspection of ultra-long pipelines, eliminate internal problems of large industrial equipment that are difficult to disassemble, and observe the structure and defects of the inner cavity of large industrial equipment through the probing entrance, enabling remote observation and operation, breaking the barriers of large industrial equipment.
Multiple certifications and safety inspection: Professional industrial-grade endoscope products have passed safety level certification.The protection levels of the camera probe and host are IP67 and IP54 respectively, which can meet the needs of the most demanding environments and make internal inspection for large equipment convenient .
Customized pipelines, megapixels: equipped with a 1080P megapixel high-definition camera, the pipeline can be customized with a diameter of 0.95-8mm and a length of 1-30m. It can inspect the inside condition of special large equipment such as underground power distribution rooms, large gearboxes, and diesel engines at a safe distance.
Quickly locate and save detection data: the probe swings its head 360°to quickly identify problem areas. You can also use the built-in SD memory card to save and share pictures and video data to facilitate data comparison.
This is our detailed inspection of the aircraft's air intake cover equipment. The aircraft air inlet cover is an important part of the aircraft engine. Its condition is directly related to the performance and safety of the aircraft. However, because the equipment is large and cannot be disassembled, internal defects have not been clearly found.
We used the high-definition probe of the VSNDT industrial endoscope and the customized 20-meter-long probe to clearly observe every detail inside the air inlet cover. The entire detection process only took a few hours, which greatly shortened the cycle of traditional detection methods. Through this case, we once again proved the important role of VSNDT industrial endoscopes in aircraft inspection and maintenance. It not only improves the accuracy and efficiency of detection, but also provides a strong guarantee for the safety and reliability of the aircraft.
Recently, we conducted a comprehensive inspection on the inside of the cylinder block of a large diesel engine owned by our customer. The difficulty in inspection is that this diesel engine is large and cannot be disassembled in detail. Internal defects can only be inspected through external penetration ports. For this purpose, we specifically examined the structure of the equipment in detail and looked for several suitable penetration holes, so we can provide customers with P series industrial endoscope is recommended, and the detachable probe function is equipped with two probes, 6.0mm and 3.9mm, which saves inspection costs.
Through the high-definition probe, we observed tiny cracks on the inner wall of the cylinder, as well as some pores and material defects. The existence of these problems may affect the performance and life of the diesel engine. During the inspection, we took photos, recorded and compiled the data in a timely manner. Through this inspection case, we deeply realized the important role of the VSNDT industrial endoscope in the internal inspection of large diesel engine cylinders.
In short, industrial endoscopes have important application value in the maintenance and inspection of large heavy industry equipment. It can observe problems inside the equipment, discover and deal with them in time, ensure the normal operation of the equipment, and extend the service life of the equipment.
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