Industrial endoscope: providing customized solutions for equipment manufacturing safety inspection

Table of contents

1. Introduction
2. How to deal with difficulties in detection ofthe equipment manufacturing industry?
3. How can we best meet different testing needs?
4. Privately customized, targeted non-destructive testing solutions

Introduction

In the manufacturing industry, safety inspection of equipment such as machine tools, pipes, heat exchangers, boilers, centrifuges and various metal processing is a vital task. Effective equipment maintenance is critical to ensuring the normal operation of the plant.

VSNDT industrial endoscopes can be effectively applied to the diverse application environments of different equipment manufacturing factories, helping to maintain good operation of industrial equipment, avoid equipment damage and costly shutdowns, and reduce operational risks in the manufacturing industry.

How to deal with difficulties in detection of the equipment manufacturing industry?

In actual operational testing, it is crucial to adopt reasonable and effective testing methods. However, in the face of the special production conditions of the equipment manufacturing industry, there is considerable pressure on the technical parameter requirements of industrial endoscope equipment:

1. The testing requirements are relatively high. For example, some equipment needs to detect internal defects with a diameter of about 1mm, which requires high-precision non-destructive testing equipment.
2. There are many types of workpieces involved. Workpieces of different materials and processes require different non-destructive testing methods.
3. The professional quality requirements for users of industrial endoscope equipment are relatively high, and they need to have certain theoretical knowledge and practical experience.
4. The accuracy and reliability requirements of industrial endoscope equipment are relatively high, which requires the use of advanced non-destructive testing equipment and technology.

Therefore, in the face of the actual testing needs of different equipment manufacturing manufacturers, how to resolve all difficulties and implement privately customized non-destructive testing solutions is the most important issue for VSNDT to consider;

How can we best meet different testing needs?

VSNDT VS-P series industrial endoscope is an industrial endoscope product developed for large-scale mechanical equipment manufacturing and inspection applications. It uses a rear-mounted high-power LED strong light source, combined with targeted depth of field settings, which can illuminate the light source to the far end that conventional industrial endoscopes cannot reach. Its unique 120° wide-angle direct, side, and double-view optics Lenses can achieve fewer partitions. It reduces missed detection of defects and improves work efficiency.

Privately customized, targeted non-destructive testing solutions

VSNDT has provided customized non-destructive testing solutions to many industrial equipment manufacturing companies. Through in-depth understanding of customer needs and product characteristics, combined with advanced technology, VSNDT has developed targeted testing solutions. It provides a strong guarantee for the quality and safety of its products and has won the trust and praise of customers.

Test object: Diesel engine cylinder

Difficulties in detection: large equipment that cannot be completely disassembled

Testing equipment: VS-P series

Inspection plan: Due to its large size and the inability to be completely disassembled, we fully inspected the site and found that there were many probe inlets of different diameters outside the cylinder, so we decided to use P series 6mm and 3.9mm pipeline diameters to conduct non-contact inspection inside the equipment. . The one-click pipeline replacement function allows manufacturers to fully save inspection costs. The full HD touch screen feature facilitates image processing with one hand, and can quickly and accurately detect defects such as cracks and pores on the cylinder surface;

Test object: oil pipeline

Difficulties in detection: 90° curved shape and strong internal reflection

Testing equipment: VS-P series full HD touch endoscope

Testing plan: After further communication, we recommend that customers use P series million full-height touch products to automatically process exposure to solve the reflective phenomenon on the welding surface and increase the brightness. The swing head can achieve 180° bending and make continuous bends easily; 1 million high-definition pixels can meet the defects of internal welding and internal debris of the pipeline. The internal reflection of the pipeline is perfectly solved, and it can intuitively and clearly judge whether the observed part is qualified, and take photos, videos and archive pictures. The video is clear.

In short, VSNDT endoscope, with its unique advantages, brings customized solutions for equipment safety inspection in the manufacturing industry. By using VSNDT endoscopes, the manufacturing industry can improve the efficiency and accuracy of equipment inspection, reduce the possibility of accidents, and protect the safety of employees and enterprises.