In the field of aerospace engine maintenance, tiny defects inside the equipment may cause major safety hazards. The Y series industrial endoscope independently developed by Shenzhen VSNDTco.,Ltd . has become the core inspection tool of a certain aerospace engine maintenance company in Zhuhai with its customized technology, high-definition imaging and intelligent functions. The following analyzes its value from three aspects: technical advantages, industry application scenarios and typical cases.
Ultra-fine probes and customized pipelines
The Y series supports flexible customization of probe diameters of 0.8-8mm and pipeline lengths of 0.5-30 meters, which can penetrate into narrow spaces such as engine turbine blades and combustion chambers. For example, a certain aerospace maintenance company in Zhuhai successfully detected cracks in micro-turbine blades by customizing a 3.9mm ultra-fine probe, increasing the detection efficiency by 60%.
High-definition imaging and 360° panoramic detection
Equipped with a megapixel dual lens and 360° all-round steering function, it can clearly capture tiny defects such as weld cracks and corrosion spots. A top aviation laboratory uses this function to monitor the interior of the engine combustion chamber in real time and provide accurate data support for maintenance plans.
High-temperature resistant and anti-corrosion design
The pipeline is made of tungsten wire braided material, which is resistant to high temperature and corrosion and meets the IP68 protection standard for aerospace. The equipment can operate stably in an environment of -20℃ to 70℃, and adapt to extreme detection conditions.
Intelligent auxiliary function
Supports WIFI/5G wireless transmission, real-time video annotation and automatic defect detection prompts, and the detection efficiency is increased by more than 50%. Inspectors can quickly generate reports to reduce human errors.
Nondestructive testing of turbine blades
Detection focus: blade cracks, fatigue damage, and oxidation corrosion.
Case: An aerospace engine maintenance company discovered tiny cracks in the blades through a Y-series endoscope to avoid engine failures caused by blade breakage.
Verification inside the combustion chamber
Detection objects: coating, carbon deposits, and cracks on the inner wall of the combustion chamber.
Case: An aviation research institute used an endoscope to detect the combustion chamber, found the coating detachment area and repaired it in time to extend the engine life.
Pipeline weld quality control
Application scenarios: high-pressure oil pipes, cooling pipe welds.
Case: An aerospace manufacturing company customized a 6mm probe to detect the unfused defects of pipeline welds to avoid leakage risks.
Typical Cases: Y Series Helps Zhuhai Aerospace Maintenance Company Reduce Costs and Increase Efficiency
Customer Background: A Zhuhai aerospace engine maintenance company needs to detect defects in the turbine blades and combustion chamber of a certain model of engine.
Detection Difficulties:
The spacing between turbine blades is only 5mm, and traditional methods cannot detect deeply.
The temperature inside the combustion chamber reaches 600℃, and high-temperature resistant equipment is required.
Solution:
Customized Y series endoscope with 3.9mm diameter and 5-meter pipeline, equipped with 360° steering function.
Through 8-level brightness adjustment and fiber optic transmission lighting, the crack details can be clearly captured.
Results:
Detection time is shortened by 70% and costs are reduced by 50%.
12 early cracks were found, avoiding the risk of engine downtime in the air, and reducing annual maintenance costs by 800,000 yuan.
The Y series industrial endoscope has passed IP68 waterproof certification, CE-ROHS, explosion-proof qualification certificate and other certifications, and has a number of national patents. The technical director of a Zhuhai aerospace maintenance company commented: "The customization capability and imaging clarity of the Y series far exceed similar products, providing key data support for engine maintenance and significantly improving detection efficiency."
Conclusion
The Y series industrial endoscope is centered on technical customization, efficient detection, and intelligent operation, solving the problem of "invisible, inaccessible, and inaccurate" in aerospace engine maintenance. In the future, with the improvement of quality control requirements in the aerospace field, the Y series will become the preferred tool for more companies to ensure flight safety and enhance competitiveness.
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