A leading domestic automobile manufacturing group has joined hands with us to use its Y series intelligent industrial endoscope to successfully achieve efficient non-destructive testing of brake oil pipelines. This cooperation not only demonstrates the technological breakthrough of domestic industrial testing equipment, but also reflects the deep application value of Weishi Optoelectronics products in the field of automobile manufacturing.
As the core component of the automobile braking system, the internal cleanliness, sealing and wall integrity of the brake oil pipeline directly affect driving safety. Traditional inspection methods require disassembly of the pipeline, which is inefficient, costly and may introduce the risk of secondary damage. The automobile group urgently needs a non-destructive, high-precision inspection solution that can adapt to complex pipeline structures to achieve:
Real-time visual inspection: directly observe hidden dangers such as pipe inner wall wear, oil deposits, cracks, etc.
Data retention and analysis: record inspection images to support quality traceability and process optimization;
Convenience and safety of operation: adapt to operations in narrow spaces and reduce the risk of manual intervention.
Technical advantages of Y series endoscopes
In response to the needs, the Microvision Y series industrial endoscope stands out with the following features:
1)Extremely portable and flexible detection
The probe diameter can be customized (0.8-8mm): It is suitable for brake oil circuits with different pipe diameters. The smallest diameter probe can penetrate into the tiny branch pipes.
360° all-round bending: The mechanical operating lever enables the probe to turn at all angles, making it easy to pass through curved pipelines;
Extra-long pipeline configuration (up to 30m): meets the needs of long-distance oil line inspection without the need to repeatedly disassemble the equipment.
2.)High-definition imaging and intelligent analysis
Megapixel camera: Captures tiny defects on the inner wall of the pipeline and supports real-time photo and video recording;
Adaptive noise reduction technology: can still output clear images in oil environment or low light conditions;
Point-to-line area measurement function: accurately quantify defect size and provide data support for maintenance decisions.
3) Industrial-grade durability and protection
IP7 waterproof and oil-proof design: suitable for complex media environments such as brake oil and lubricating oil;
Stainless steel probe housing: anti-corrosion, wear-resistant, extending the service life of the equipment;
5.7-inch industrial touch screen: supports glove operation and is suitable for workshop operation scenarios.
4) Intelligence and networking
Intelligent operating system: built-in detection templates, support one-click report generation;
WiFi/5G optional function: realize remote expert consultation and data cloud storage;
External device support: You can connect a mouse, keyboard, and large-screen monitor to improve collaboration efficiency.
1)Testing process
Pipeline pretreatment: clean the oil circuit surface and select a probe with a suitable diameter;
Endoscope insertion: enter the pipeline through the reserved inspection port or temporary opening;
Real-time scanning: control the probe to observe at all angles and record images of key nodes;
Data analysis: Use measurement tools to mark defects and generate inspection reports.
2) Core Findings
Oil pollution and sediment: Oil sludge accumulation was found on the inner wall of many pipes, and the flushing process needs to be optimized;
Micro-crack detection: Identified 3 pipe wall cracks caused by thermal stress, avoiding potential leakage risks;
Joint sealing: Verify the sealing integrity of welding points and joints to ensure there are no leaks.
3)Improved efficiency
Improved detection efficiency: The detection time of a single oil circuit is shortened to 1/3 of that of traditional methods;
Cost reduction: Reduce disassembly and rework costs, saving more than one million yuan per year;
Quality assurance: The defect detection rate is increased to 99.5%, significantly reducing the after-sales failure rate.
Industry Application and Future Outlook
Y series endoscopes have been widely used in the fields of automobile manufacturing, aerospace, energy and chemical industry. In the automotive industry, its application scenarios include:
Engine inspection: observe cylinder carbon deposits and piston ring wear;
Transmission inspection: Check the gear meshing status and oil cleanliness;
New energy battery pack testing: verify the sealing of cooling pipes.
In the future, with the development of intelligent connected vehicles, we are exploring the combination of endoscopes and AI image recognition to achieve automatic classification and early warning of defects, and further promote the intelligent transformation of industrial inspection.
Conclusion:
This cooperation not only verifies the reliability of the Y series endoscope in complex industrial scenarios, but also sets a benchmark for domestic high-end testing equipment. Through technological innovation and in-depth development of scenarios, we are continuously empowering the quality upgrade and safety assurance of Chinese manufacturing.
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