With its high precision, high flexibility and versatility, the VSNDT K series industrial endoscope provides a well-known listed company with efficient and reliable solutions in the field of automotive parts inspection, significantly improving inspection efficiency and product quality. The following is an analysis from the dimensions of technical characteristics, application scenarios, advantages and customer value：
High-resolution imaging system
The K series uses a million-level high-definition camera, combined with optical lenses and image enhancement algorithms, which can clearly present tiny defects inside parts (such as cracks, burrs, corrosion, etc.), meeting the automotive industry's stringent requirements for precision inspection.
Flexible probe design
Equipped with insertion tubes of multiple specifications (diameter 2.8mm-10mm) and multiple lengths (up to 10m), it supports 360° all-round steering and can penetrate deep into complex structures such as engine cylinders, gearbox gears, turbochargers, etc. to achieve detection without blind spots.
Intelligent analysis function
It integrates tools such as image measurement, defect annotation, and data comparison, and supports real-time video recording, photography, and report generation to facilitate subsequent quality traceability and process optimization.
Engine and Powertrain
Internal inspection of the cylinder: Check for problems such as wear on the inner wall of the cylinder, carbon deposits on the piston ring, and blockage of the crankshaft oil passage.
Turbocharger inspection: observe potential faults such as turbine blade cracks and bearing seat wear.
Chassis and drivetrain
Transmission gear inspection: Identify early damage such as micro cracks on the gear meshing surface and pitting on the tooth surface.
Differential case inspection: inspect the quality of the internal welds of the case and the cleanliness of the oil passages.
Body and interior parts
Welding quality inspection: Check the body welding points for defects such as cold welds, pores, cracks, etc.
Seal inspection: verify the assembly integrity and aging of sealing strips of doors, sunroofs, etc.
New energy vehicle parts
Battery pack inspection: observe the welding quality of the battery cell tabs and foreign matter residue inside the module.
Motor controller inspection: Check for cold solder joints on PCB and IGBT module packaging defects
Non-destructive testing
Internal inspection can be completed through tiny apertures without disassembling parts, avoiding secondary damage to precision parts caused by traditional inspection methods and reducing inspection costs and cycles.
Improve detection efficiency
Through high-definition imaging and intelligent analysis functions, inspectors can quickly locate defects and reduce the errors and time consumption of manual visual inspections. This is especially suitable for random inspections and full inspections of large-scale production lines.
Data-driven quality optimization
The inspection data can be connected to the enterprise MES system to achieve defect statistics, trend analysis and process improvement, helping enterprises build an intelligent quality management system.
Reduce after-sales risks
By discovering potential defects in parts at an early stage, we can reduce quality issues after products leave the factory and improve brand reputation and customer trust.
After the well-known listed company introduced the K series industrial endoscope, it achieved remarkable results in the following aspects：
Improved testing efficiency: For a certain engine cylinder inspection project, the single-piece inspection time was shortened from 30 minutes to 8 minutes, with an efficiency improvement of 275%.
Improved defect detection rate: During gearbox gear inspection, 0.1mm micro-cracks that cannot be detected by traditional visual inspection were successfully identified, avoiding potential recall risks.
Reduced quality costs: By optimizing the welding process, the rework rate of body welds is reduced by 15%, saving more than one million yuan in costs annually.
Currently, the K series has passed the rigorous verification of many OEMs and Tier 1 suppliers, becoming one of the core tools for quality control in the automotive industry.
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